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Automation Robotic Bending Solutions ,Better performances, higher speed, more productivity
Introducing the Robotic Bending Cell
ACCURL press brakes can be used in a robotic cell, either completely robotic, or when a robot and an operator can alternatively use the CNC machines.
AUTOMATION ROBOTIC BENDING SOLUTIONS:
ACCURL provides a complete solution, designing and developing every single element of the structure, from the machine and the robot integration, to the software wthat runs the production.
AUTOMATION ELECTRIC PRESS BRAKE:
Thanks to the ACCURL Bending robot and automatic loading/unloading devices, the cell with two levels of automation – process and operation – is a reliable solution for unattended production, even at night. Connections:
- Loader from a precentred pack.
- Loader from a Cartesian feeder in masked time.
- Cartesian feeder with controlled axes.
- Feeder/unloader for connection in line.
- Unloader.
- Carousel unloader.
- Roller-surface unloader for pallets.
- Roller-surface unloader for pallets and crates.
- Un-intrusive machine integration with sensors to back gauge fingers and bending beam which follow the programmed sequence of the Accurl press brake
| 1 | Press brake |
| 2 | 5-axis Robot |
| 3 | Pneumatic gripper |
| 4 | Moving axis |
| 5 | Loading pallet |
| 6 | Centering table |
| 7 | Turn-over table |
| 8 | Stacking table |
| 9 | Electrical system |
| 10 | Safety fence |
OFF-LINE FOR ROBOTIZED BENDING CELLS MRobot
MRobot is an application for off-line programming of robotized bending cells. It enables automatic and interactive robotic solutions for bending parts, simulation to ensure a collision-free solution, and the generation of efficient programs for both the robot and the press brake. MRobot also includes a module for easy cell calibration.
Off-line programming of robotized bending cells.
Consequently, here are the main steps covered during this procedure:
- Fully automatic gripping and path calculations
- Interactive gripping with graphical feedback
- Manual path adjustments using control points
- Support for grippers with vacuum/clamp combinations
- Support for cells with rails
- Powerful yet easy to define stacking on the out-pallet
- Generation of NC code for both machine and robot
- Generation of NC code that guarantees coordinated interaction between robot and brake for smooth production
- Fast and easy cell calibration ( we provide a patented procedure)
As an extension to the MBend software, these robots can interface with most press brakes, allowing great flexibility in cell management and choice of elements.
BENDING ROBOT-ER30
The ACCURL Robotic bending cell system can be equipped with different types of loading and unloading connections,depending on the client’s production requirements.
THE PROTAGONIST OF AUTOMATION
OFF-LINE FOR ROBOTIZED BENDING CELLS MRobot
MRobot is an application for off-line programming of robotized bending cells. It enables automatic and interactive robotic solutions for bending parts, simulation to ensure a collision-free solution, and the generation of efficient programs for both the robot and the press brake. MRobot also includes a module for easy cell calibration.
Off-line programming of robotized bending cells.
Consequently, here are the main steps covered during this procedure:
- Fully automatic gripping and path calculations
- Interactive gripping with graphical feedback
- Manual path adjustments using control points
- Support for grippers with vacuum/clamp combinations
- Support for cells with rails
- Powerful yet easy to define stacking on the out-pallet
- Generation of NC code for both machine and robot
- Generation of NC code that guarantees coordinated interaction between robot and brake for smooth production
- Fast and easy cell calibration ( we provide a patented procedure)
As an extension to the MBend software, these robots can interface with most press brakes, allowing great flexibility in cell management and choice of elements.
BENDING ROBOT-ER30
The ACCURL Robotic bending cell system can be equipped with different types of loading and unloading connections,depending on the client’s production requirements.
THE PROTAGONIST OF AUTOMATION:
GRAVITY CENTERING STATION FOR ROBOT-ER30:
The Adopt gravity centering mode, with certain angle of the worktable, Robot put the workpiece on the worktable and the workpiece on tight to the boarder automatically, Robot will grip the work piece and make next bending; To ensure the consistency of each grip.
Turn-over table
During the bending process, the gripper sometimes need to grab the part from another side, then we need an external device (turn-over table) to assist the robot to finish the action. Turn-over table includes a welded frame and suckers installed on it, robot places the part on one side, then moves to another side to pick it again.
GRIPPER FOR ROBOT-ER30:
The Robotic gripper is designed based on part size and bending process. The sucker can grab the part to follow the part movement during the bending, or release it if needed.
RASTER WITH 4 LEVEL SAFETY PROTECTION:
Safety height: 2000mm
Frame tube: 30×30×1.5
Net structure
One set of light curtain on the door of safety fence.
Frame tube: 30×30×1.5
Net structure
One set of light curtain on the door of safety fence.
