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SMART HLW - Handheld Laser Welding & Cleaning Systems
Introducing the Laser Welding & Cleaning Systems
Available models
1000w / 1500w / 2000w / 3000w
Laser Power
IPG /MAX PHOTONICS 1KW ~ 6kW
Material Welding Range
Stainless Steel | Stainless Steel | Stainless Steel | Aluminum
A FAMILY OF PRODUCTIVE LASER PROCESSING TOOLS:
SMART HLW handheld laser welding and cleaning systems are fast, easy to learn and operate, and produce high quality, consistent results across a wide range of materials and thicknesses. Pre-weld and post-weld laser cleaning functionality optimizes weld quality while increasing productivity.
REVOLUTIONIZING THE WELDING INDUSTRY.
The Laser welding power up to 3000 W is easily adjusted with intuitive controls to quickly dial in optimum weld settings for various materials and thicknesses. With up to 74 stored preset and user-defined process parameters, novice welders can be trained and welding in a matter of hours.
Handheld fiber laser welding machine has the best fiber laser beam for fast welding speed, high quality weld seam and no consumables.
HANDHELD LASER WELDING TECHNOLOGY:
SMART HLW handheld laser welding and cleaning systems are fast, easy to learn and operate, and produce high quality, consistent results across a wide range of materials and thicknesses. Pre-weld and post-weld laser cleaning functionality optimizes weld quality while increasing productivity.
LASER WELDING:
The High speed, low heat input, and a small HAZ make laser welding thick, thin, reflective materials, and materials with dissimilar thicknesses far less challenging for all skill levels
LASER PRE-CLEANING:
The Pre-weld cleaning removes rust and other contaminants from materials and increases weld quality. This is much faster than manual cleaning and uses no chemicals or abrasives.
BENEFITS:
- Low heat input for minimal part distortion or deformation
- Built-in factory presets for all materials and thicknesses
- High-speed welding across a wide range of materials and thicknesses
POWERFUL, RELIABLE AND ENERGY-EFFICIENT LASER SYSTEM SOLUTIONS *
ACCURL PRO SWING LASER HEAD:
The ACCURL laser welding machine is equipped with a modern welding head with a moving beam and a swinging electrical system. It has a patented mechanism to drive the focusing lens, allowing you to automatically change its position, thereby changing the width of the beam.VERSATILE WITH ALL WELDING MODES
- It can be equipped with nozzles of various angles to meet the welding requirements of various products.
- Operators can instantly switch between presets to accommodate many material thickness combinations
HANDHELD LASER WELDING & CLEANING SYSTEM:
- SMART HLW enables dramatically faster welding, is easier to learn and operate, and provides higher-quality, consistent results across a wider range of materials and thicknesses than MIG or TIG with minimal distortion, deformation, undercut or burn-through.
- ACCURL® Hand laser welding machine with lighter laser head and ergonomic design.
BENEFITS:
- Handheld Laser Processing Head-Cut/Weld
- Multiple safety protection with auto beam off function once the nozzle goes away from workpiece.
- Various tip assemblies in standard kit to fulfill cutting, welding
- Wide welding seam, low porosity and excellent melting pool protection
ADVANTAGES & BENEFITS:
SMART HLW enables dramatically faster welding & is easier to learn and operate than MIG or TIG. HLW provides higher-quality, consistent results with minimal distortion or part deformation| Traditional Systems | SMART HLW Systems | |
|---|---|---|
| Speed | Average | Fast - Over 4X Faster than TIG |
| Quality | Depends on user experience | Consistent high-quality results |
| Learning curve | Steep | Quick and easy |
| Part Setup | Critical and time consuming | Minimal and fast |
| Material flexibility | Limited with consumables changes | Wide range with no set up |
| Heat affected zone | Large | Small |
| Distortion & Deformation | High | Very Low |
| Wobble welding | No | Yes - up to 5 mm |
| Pre-Weld Cleaning | No | Yes - Removes rust, oxides, oil & grease |
| Post-weld Polishing | No | YES- Removes soot, debris & discoloration |
PARAMETERS:
The following table values are variable, depending on the final configuration and model of the device. Fixed parameters for each model are given in the quotation.| Material | SMART HLW-1000 | SMART HLW-1500 | SMART HLW-2000 |
|---|---|---|---|
| Stainless Steel | up to 2.5 mm | up to 4 mm | up to 6.35 mm |
| Galvanized Steel | up to 2.5 mm | up to 4 mm | up to 6.35 mm |
| Mild Steel | up to 2.5 mm | up to 4 mm | up to 6.35 mm |
| Aluminum 3 & 5 Series | up to 2.5 mm | up to 4 mm | up to 6.35 mm |
| Nickel Alloys | up to 1.5 mm | up to 4 mm | up to 5 mm |
| Titanium | Large | Large | Large |
| Copper | High | High | High |
PARAMETERS:
| MODEL NUMBER | SMART – HW |
| Conduction type | fiber |
| Wavelength | 1080mm |
| Laser Power | 1000W / 1500W / 2000W |
| Frequency | 20-5KHz |
| welding head weight | Approximately 760g |
| Output focal length | 120mm |
| Cooling method | Water cooling |
| Fiber length | 5M/10M/15M |
| Port | 1 way gas |
| Power consumption | ≤6KW |
| welding wire model | 0.8-1.6mm |
| Air pressure requirement | 4-6Bar (Select nitrogen,argon or compressed air according to process requirements.) |
| Electricity demand | 1KW/1.5KW-AC220V/50/60Hz |
